![]() N., Effect of Air Injection Configuration on the Characteristics of Effervescent Sprays, Journal of Propulsion and Power, 27, 4, 2011. N., Model for Predicting the Mean Drop Size in Effervescent Sprays, Journal of Propulsion and Power, 27, 5, 2011. Sovani S.D, Sojka P.E, Lefebvre A.H, Effervescent atomization, Progress in Energy and Combustion Science, 27, 4, 2001. Mandel Frederick, McHugh Mark, Don Wang J, Supercritical Fluid Processing of Polymeric Materials, in Supercritical Fluid Technology in Materials Science and Engineering, 2002. WANG Muh-Rong, LIN Tien-Chu, LAI Teng-San, TSENG Ing-Ren, Atomization Performance of an Atomizer with Internal Impingement, JSME International Journal Series B, 48, 4, 2005.Īl Rabadi S., Friedel L., Al Salaymeh A., Mean Droplet Size and Local Velocity in Horizontal Isothermal Free Jets of Air and Water, respectively, Viscous Liquid in Quiescent Ambient Air, Chemical Engineering & Technology, 30, 1, 2007. Hong Moongeun, Fleck Brian A., Nobes David S., Unsteadiness of the internal flow in an effervescent atomizer nozzle, Experiments in Fluids, 55, 12, 2014. N., Some features of spray breakup in effervescent atomizers, Experiments in Fluids, 50, 2, 2011. Rahman Mohammad A, Heidrick Ted, Fleck Brian A, Correlations between the two-phase gas/liquid spray atomization and the Stokes/aerodynamic Weber numbers, Journal of Physics: Conference Series, 147, 2009. Qian Lijuan, Lin Jianzhong, Xiong Hongbin, A Fitting Formula for Predicting Droplet Mean Diameter for Various Liquid in Effervescent Atomization Spray, Journal of Thermal Spray Technology, 19, 3, 2010. Lefebvre Arthur H., Some Recent Developments in Twin-Fluid Atomization, Particle & Particle Systems Characterization, 13, 3, 1996. To get away from cleaning, many companies have shifted to no-clean flux, which will be the focus of my next column.Li Zhouhang, Wu Yuxin, Cai Chunrong, Zhang Hai, Gong Yingli, Takeno Keiji, Hashiguchi Kazuaki, Lu Junfu, Mixing and atomization characteristics in an internal-mixing twin-fluid atomizer, Fuel, 97, 2012. The fluxes described here require cleaning. However, without cleaning, assembly reliability may be compromised because the sticky rosin can attract dust and harmful contaminants in the field during service. R and RMA fluxes are not even cleaned in some applications even though they are not classified as no-clean. R and RMA types are generally noncorrosive, hence safe. The various categories of rosin fluxes differ in the concentration of the activators (halide, organic acids, amino acids, etc.). Where RCO2H is rosin in the flux (C19H29COOH mentioned earlier)Īs mentioned earlier, rosin fluxes are also referred to as rosin (R), rosin mildly activated (RMA) and rosin activated (RA). The general formula for oxide removal by rosin is: In general, rosin fluxes are weak, and to improve their activity (fluxing action), the use of halide activators is required. This means that synthetic fluxes can be used at higher temperatures than rosin fluxes, because the former decompose at higher temperatures. A flux is not effective if it decomposes at soldering temperatures, however. A desirable flux should melt and become active slightly below the soldering temperature. The melting point of rosin is 172☌ to 175☌ (342☏to 347☏), or just below the melting point of solder (183☌). This is the reason for using solvents, semiaqueous solvents or water with saponifiers to remove them. ![]() They are soluble in a variety of solvents but not water. They are naturally acidic (165 to 170 mg KOH per g equivalent). Rosin fluxes are inactive at room temperatures but become active when heated to soldering temperatures. Rosin flux is composed primarily of natural resin extracted from the oleoresin of pine trees and refined. Rosins contain several percent of unsaponifiable hydrocarbons for rosin flux removal, saponifiers (a form of alkaline chemical to make the water soapy) must be added. It consists mainly of abietic acid (70 to 85 percent, depending on the source) with 10 to 15 percent pimaric acids. The composition of rosin varies from batch to batch, but a general formula is C19H29COOH. ![]() Rosin or colophony is a natural product that is extracted from the stumps or bark of pine trees. The proper flux allows for proper solder flow and increased wetting of desired areas. Rosin Paste Fluxes are intended to be used to reduce solder balling, and bridging.
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